Battery cable connectors are used to connect the battery cables together, electrical systems in vehicles, or energy distribution components such as beginners, generators, spoilers and backup systems. Below is an overview of battery cable connectors that will help you to determine the connector for the size of the battery cable and your application:
Battery cable connectors (Rapid and Standard Systems)
These conductors allow the fast battery biology free of tools or standard communications. It is used in high -energy industrial battery settings that must be changed quickly.
Quick Delivery Station (Anderson conductor)
Mechanism: The component system in the fast battery bodies free of tools.
material: Plastic housing with copper contacts or internal copper.
Cable size: 6 AWG – 2/0 AWG.
Current classification: 50-350A.
Case use: It is found in a forkmop, solar energy systems, and emergency reserve power units.
Practical example: It is used in a fleet of electric cars, where the batteries should be switched quickly between the transformations.
Note: This conductor should not be used in marine environments unless it is closed, as it can be easily exposed to moisture.
Camlock conductor
Mechanism: The Test Lock System for High Culture Communications and Safe.
material: Copper contacts or hard copper with an isolated cover.
Cable size: AWG – 4/0 AWG.
Current classification: 400-600A.
Case use: Common in welding machines and mobile generators.
Practical example: It is used in preparing temporary energy distribution to connect high -energy cables.
Twist lock connector
Mechanism: Like Camlock but it is designed for electrical communications for general purposes, with a decrease in amberg and not this heavy service.
material: Copper or copper contacts with a plastic or rubber cover.
Cable size: 4 AWG – 2/0 AWG.
Current classification: 200-400A.
Case use: Found in portable power systems, industrial battery banks, and marine applications.
Practical example: It is used in a mobile phone backup generator to connect the battery bank to a reflector or energy distribution panel.
Conductor
Mechanism: Cylindrical development lock design is usually used for welding and high -resolution energy applications.
material: Copper with plastic or elastic insulator.
Cable size: 6 AWG – 2/0 AWG.
Current classification: 150-500A.
Case use: It was found in welding equipment and industrial battery systems.
Practical example: Used in a high -power welding machine to connect a pole holder or floor clamp with machine energy source
Battery peripheral clamps (pulse or wing walnut pattern)
Mechanism: Installation mechanism for fast installation and removal from battery posts.
material: Lead, copper or copper.
Cable size: 6 AWG – 2/0 AWG.
Current classification: 100-300A.
Case use: Used in temporary or fast -changing battery settings, emergency jumping groups, and test equipment.
Practical example: It is installed in a battery -side -side emergency set to temporarily connect the bird cables with a discharge battery.
Battery cable stations (fixed contact points)
These stations are safely attached to the battery cables to provide a stable and long -term energy connection in marine, marine and industrial systems. Instead of conductors, which allow rapid separation, the stations create a constant and semi -permanent connection between the battery and cables. Although stations can be removed, it is designed for long -term use and requires installation or removal tools (such as a sore or steroid tool).
Top Post Terminal
Mechanism: Clamps on round battery posts using bolt and nuts.
material: Lead, copper, or canned copper.
Cable size: 6 AWG – 2/0 AWG.
Current classification: 100-250A.
Case use: Used in cars, trucks and motorcycles for a long -term safe connection.
Practical example: It is used in the electrical system of the car to connect the battery to the start of the car and the generator.
Note: It is not recommended for high escape environments (For example, on off -road, marine) unless they are reinforced.
Top Post Terminal with an additional wireless connection
Mechanism: Like the upper post, but with an additional nail or the loop.
material: Lead or copper with additional metal connection.
Cable size: 4 AWG – 4/0 AWG.
Current classification: 150-300A.
Case use: It is found in vehicles on rough roads and allocated electrical settings that require multiple energy connections.
Practical example: It is used in a vehicle with an additional battery system for additional lamps and accessories.
Note: Do not use with many accessories wire, it can be crowded.
Terminal
Mechanism: Nails in the side publication of the battery with the jelly 3/8 “-16 threads.
material: Lead, copper, or coated steel.
Cable size: 6 AWG – 1/0 AWG.
Current classification: 80-200A.
Case use: Common in vehicles with a side battery -installed battery to manage the integrated space.
Practical example: It is installed in a vehicle where another station overlaps after the engine components.
Al Koule Station (90 degrees)
Mechanism: 90 degrees of corner clamp to direct cables in the confined spaces.
material: Copper or copper with corrosion resistant coating.
Cable size: AWG – 4/0 AWG.
Current classification: 200-400A.
Case use: Used in Bay Marine, Motorcycle and Compact Engine settings.
Practical example: Installed in the boat battery system, as it will not fit a straight station due to space restrictions.
Note: It is not ideal for separation or repeated changes.
Hard service station
Mechanism: Reinforced or lateral top strengthening for high -energy loads and harsh environments.
material: Solid copper or canned copper.
Cable size: 1/0 AWG – 4/0 AWG.
Current classification: 250-600A.
Case use: It is used in construction vehicles, industrial generators and outside the network.
Practical example: Fixed in a hard truck with high -resolution electric requirements.
Episode
Mechanism: A flat metal loop installed on the bolt Safe connection, vibration resistant.
material: Copper, copper, or canned copper.
Cable size: 10 AWG – 4/0 AWG.
Brokes sizes: #10, 1/4 “, 5/16”, 3/8 “, 1/2”.
Current classification: 50-500A.
Case use: Common in marine battery and solar and industrial banks.
Practical example: It is used in the bank of the solar energy battery to safely connect the cables to Boskar or reflective.
Note: Don’t be used for rapid cutting and side batteries after adapter.
Al -Arid Station
Mechanism: Currency or welding for permanent relationships with high communication.
material: Copper, canned copper, or aluminum.
Cable size: AWG – 4/0 AWG.
Current classification: 200-600A.
Case use: It is used in backup systems, hard electrical communications, and welding machines.
Practical example: Install a backup reflector to connect the heavy scale battery cables to the ends of the insertion.
Note: It requires the tools or welding tools and it is a permanent connection.
The most common species
How to select the battery cable station
The choice of the appropriate battery cable station depends on several main factors:
1. Battery publishing type – What type of connection supports the battery?
Top battery after: It requires The highest stations (Standard or with additional wireless connections).
Post -side battery: It requires Terminal (Standard or with additional wireless connections).
Nail battery: Use Conclusion stations or loop stationsGuaranteed with bolt.
2. The size of the cable (AWG Classification) – What is the scale (thickness) is a battery cable?
Small cables (10-6 AWG): Use Episode Stations, Rapid Communication, or Light Loies.
Medium cables (4-2 AWG): It requires The highest post, side publication, or standard loop stations.
Large cables (1/0 – 4/0 AWG): Need Strong loop stations or ends of the episode.
3. Current pregnancy and amparege classification – How much energy does your system draw?
100-250A: The highest post, side publication, ring or small loop stations.
250-600A: Drinking service parties or lord stations for high loads.
600a+: Camlock, Dinse, or arduous luxuries for industrial applications.
4. Environmental conditions – Will the connection to vibration, humidity or maximum temperatures are exposed?
Marine and high applications: Use Delicious stations or arduous stations (Installed connections resist reduction).
Employment environments: He chooses Copper or canned copper stations To resist corrosion.
Severe heat or cold: Use Laws pressure To improve conductivity and durability.
5. Ease of installation and maintenance – will you need to remove the connection frequently?
Permanent contacts: Use Labor plants (curly or welding) To transfer low -resistance safe energy.
Rapid separation needs: Use Fast calling stations (similar to Anderson or Kamok).
Temporary/removable contacts: Use Battery peripheral clamps (pulse or wing walnut pattern).
Nassau National Cable offers a large -scale catalog Battery cablesIt includes Cable cables (GPT, TXL, Twn, SXL, GXL, GPT), Marine battery cablesAnd mtw (Machine tool wire). You can choose the interview Cable connectors Suitable for battery cable applications in Nassau National Cable.
